Course Content
🏭 Electronics Manufacturing Industry Overview
🏭 Electronics Manufacturing Industry Overview
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Electronics Manufacturing Industry Overview
05:29
📈 Market Growth of Electronics Manufacturing
🧩 Industries That Use SMT Technology
👨‍💼 EMS Careers and Opportunities
Electronics Components Introduction
Detail study about Electronics Component Required for Electronics Product Manuafcturing
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🧩 Electronics Components Overview
04:15
🧩 Electronic Components Packages and Mounting Types for PCB Assembly
Bare PCB introduction (Non Populated)
🏭 Electronics Manufacturing Process – Step-by-Step Overview
🏭 Electronics Manufacturing Process – Step-by-Step Overview
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🏭 Electronics Manufacturing Process – Step-by-Step Overview
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1. 🛒 Component Sourcing and Procurement
Electronics Components Sourcing and Procurement
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1.1 Identify Required Components
1.2 Component Selection
1.3. Supplier Selection
1.4. Purchasing the Components
1.5. Logistics and Shipping
1.6.Sourcing for Obsolete or Hard-to-Find Components
1.7. Supplier Relationship Management
1.8. Global Electronics Components Supplier
1.9. Material Receipt ERP Entry
2. 🧾 Incoming Material Inspection (IQC)
2. 🧾 Incoming Material Inspection (IQC)
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2.1. Material Receipt
2.2. Document Verification
2.3. Visual Inspection
2.4. Quantitative Check
2.5. Functional Testing (if applicable)
2.6. Sampling and Lot Testing
2.7. Compliance Verification
2.8. Incoming Inspection ERP Entry
3. 🏬 Warehouse and Storage Management
3. 🏬 Warehouse and Storage Management
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3.1.  Categorization of Components
3.2.  Environmental Control
3.3.  ESD Protection and Safe Storage Practices
3.4.  Moisture-Sensitive Device (MSD) Handling
3.5. Inventory Organization and Bin Management
3.6. FIFO / FEFO Implementation
3.7.  Traceability and Labeling
3.8.  Regular Monitoring and Stock Rotation
3.9. Safety and Compliance
3.9A.  Storage Area Layout and Zoning
4. 📊 Production Planning and Scheduling
4. 📊 Production Planning and Scheduling
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✅ 4.1. Demand Analysis and Forecasting
4.2. ✅  Bill of Materials (BOM) Review and Finalization
✅ 4.3. Material Requirement Planning (MRP)
✅ 4.4.Capacity Planning
✅ 4.5. Production Scheduling
✅ 4.6. Work Order Generation and Release
✅4.7. Shop Floor Execution and Monitoring
✅ 4.8. WIP (Work in Progress) Management
✅ 4.9. Production Reporting and Performance Review
✅ 4.9A. Continuous Improvement and Feedback 
5. 🤖 SMT (Surface Mount Technology) Assembly Process
5. 🤖 SMT (Surface Mount Technology) Assembly
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5.1. Solder Paste Printing Process
5.2. Solder Paste Inspection (SPI)
00:00
5.3. Pick and Place -Component Mounting
5.4. Pre Reflow -AOI Inspection
5.5. SMT Reflow Soldering
5.6. Post Reflow AOI Inspection
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5.7. SMT PCB Xray Inspection
5.8. SMT PCB Assembly Rework
5.9. SMT PCB Cleaning Process
6.THT (Through-Hole Technology) Assembly Process
THT (Through-Hole Technology) Assembly
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6.1. THT Assembly Process
6.2. Manual Soldering Process
7. 🔍 In-Process Quality Control (IPQC)
7. 🔍 In-Process Quality Control (IPQC)
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7.1. Inprocess Quality Control
7.2. Inprocess Inspection Checkpoints
7.3. Inprocess Quality Control -Non Conformance management
7.4. Soldering Defects According to IPC-A-610
8.Assembly Standards Requirements for PCB Assembly
Assembly Standards for PCB Assembly
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8.1 .✅ Component Placement Standards
✅ 8.2. Soldering Standards
✅ 8.3. PCB Surface and Component Cleaning
✅8.4. Inspection and Testing Standards
✅ 8.5. Packaging and Labeling Standards
✅8.6. Compliance with Industry Regulations
✅ 8.7. Documentation and Reporting Standards
9. Functional Testing (FCT)
Functional Testing (FCT)
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9.1. Functional Testing (FCT)
10.Repair and Rework Process
Repair and Rework Process
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10.1. SMT PCBA Repair & Rework Process
11. 🌡️ Environmental and Reliability Testing (if applicable)
🌡️ Environmental and Reliability Testing (if applicable)
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11.1. Confirmal Coating Process for PCBA
11.2. Environmental and Reliability Testing
12. 📦 Box Build / System Integration
📦 Box Build / System Integration
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12.1. Box Build / System Integration Process
13.🔗 Traceability in Electronics Manufacturing
🔗 Traceability in Electronics Manufacturing
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13.1. Traceability in Electronics Manufacturing Process
14.Industry 4.0 in Electronics manufacturing
Industry 4.0 in Electronics manufacturing
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14.1. Industry 4.0 in Electronics Manufacturing
15. 🏷️ Packaging and Labeling
🏷️ Packaging and Labeling
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15.1 🏷️ Packaging and Labeling
16.✅ Key Principles of ESD Compliance
✅ Key Principles of ESD Compliance
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16.1. ESD Compliance in Electronics Manufacturing
17. 📦 Finished Goods (FG) Handling and Delivery
📦 Finished Goods (FG) Handling and Delivery
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17.1 .FG handling and Delivery
Professional in Electronics Manufacturing -SMT Process
About Lesson

1. Identify Required Components

In the beginning of the component sourcing process, it is crucial to define exactly what components are needed for the design. This process starts with understanding the overall circuit design, whether it’s for a PCB, embedded system, or another electronic device. The engineers must specify which components are required, considering factors like:

  • Type of Components: Whether the components are passive (resistors, capacitors), active (transistors, ICs), or electromechanical (relays, connectors).

  • Electrical Specifications: Voltage, current, power ratings, and frequency specifications are essential in choosing the correct components.

  • Size and Form Factor: The dimensions of the component need to fit the available space on the PCB and the overall product design.

  • Tolerance and Reliability Requirements: Some designs may require components with very tight tolerances or with high reliability for critical systems.

Once the components are identified, the next step is to document them in a Bill of Materials (BoM). This is a detailed list that specifies the part numbers, manufacturers, and quantities for each component. It serves as the foundation for the sourcing process, ensuring that every part required for assembly is accounted for.

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