3.2. Environmental Control – Businesslist360

Course Content

🏭 Electronics Manufacturing Industry Overview

🏭 Electronics Manufacturing Industry Overview

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Electronics Manufacturing Industry Overview

📈 Market Growth of Electronics Manufacturing

🧩 Industries That Use SMT Technology

👨‍💼 EMS Careers and Opportunities

Electronics Components Introduction

Detail study about Electronics Component Required for Electronics Product Manuafcturing

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🧩 Electronics Components Overview

🧩 Electronic Components Packages and Mounting Types for PCB Assembly

Bare PCB introduction (Non Populated)

🏭 Electronics Manufacturing Process – Step-by-Step Overview

🏭 Electronics Manufacturing Process – Step-by-Step Overview

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🏭 Electronics Manufacturing Process – Step-by-Step Overview

1. 🛒 Component Sourcing and Procurement

Electronics Components Sourcing and Procurement

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1.1 Identify Required Components

1.2 Component Selection

1.3. Supplier Selection

1.4. Purchasing the Components

1.5. Logistics and Shipping

1.6.Sourcing for Obsolete or Hard-to-Find Components

1.7. Supplier Relationship Management

1.8. Global Electronics Components Supplier

1.9. Material Receipt ERP Entry

2. 🧾 Incoming Material Inspection (IQC)

2. 🧾 Incoming Material Inspection (IQC)

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2.1. Material Receipt

2.2. Document Verification

2.3. Visual Inspection

2.4. Quantitative Check

2.5. Functional Testing (if applicable)

2.6. Sampling and Lot Testing

2.7. Compliance Verification

2.8. Incoming Inspection ERP Entry

3. 🏬 Warehouse and Storage Management

3. 🏬 Warehouse and Storage Management

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3.1. Categorization of Components

3.2. Environmental Control

3.3. ESD Protection and Safe Storage Practices

3.4. Moisture-Sensitive Device (MSD) Handling

3.5. Inventory Organization and Bin Management

3.6. FIFO / FEFO Implementation

3.7. Traceability and Labeling

3.8. Regular Monitoring and Stock Rotation

3.9. Safety and Compliance

3.9A. Storage Area Layout and Zoning

4. 📊 Production Planning and Scheduling

4. 📊 Production Planning and Scheduling

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✅ 4.1. Demand Analysis and Forecasting

4.2. ✅ Bill of Materials (BOM) Review and Finalization

✅ 4.3. Material Requirement Planning (MRP)

✅ 4.4.Capacity Planning

✅ 4.5. Production Scheduling

✅ 4.6. Work Order Generation and Release

✅4.7. Shop Floor Execution and Monitoring

✅ 4.8. WIP (Work in Progress) Management

✅ 4.9. Production Reporting and Performance Review

✅ 4.9A. Continuous Improvement and Feedback

5. 🤖 SMT (Surface Mount Technology) Assembly Process

5. 🤖 SMT (Surface Mount Technology) Assembly

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5.1. Solder Paste Printing Process

5.2. Solder Paste Inspection (SPI)

5.3. Pick and Place -Component Mounting

5.4. Pre Reflow -AOI Inspection

5.5. SMT Reflow Soldering

5.6. Post Reflow AOI Inspection

5.7. SMT PCB Xray Inspection

5.8. SMT PCB Assembly Rework

5.9. SMT PCB Cleaning Process

6.THT (Through-Hole Technology) Assembly Process

THT (Through-Hole Technology) Assembly

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6.1. THT Assembly Process

6.2. Manual Soldering Process

7. 🔍 In-Process Quality Control (IPQC)

7. 🔍 In-Process Quality Control (IPQC)

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7.1. Inprocess Quality Control

7.2. Inprocess Inspection Checkpoints

7.3. Inprocess Quality Control -Non Conformance management

7.4. Soldering Defects According to IPC-A-610

8.Assembly Standards Requirements for PCB Assembly

Assembly Standards for PCB Assembly

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8.1 .✅ Component Placement Standards

✅ 8.2. Soldering Standards

✅ 8.3. PCB Surface and Component Cleaning

✅8.4. Inspection and Testing Standards

✅ 8.5. Packaging and Labeling Standards

✅8.6. Compliance with Industry Regulations

✅ 8.7. Documentation and Reporting Standards

9. Functional Testing (FCT)

Functional Testing (FCT)

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9.1. Functional Testing (FCT)

10.Repair and Rework Process

Repair and Rework Process

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10.1. SMT PCBA Repair & Rework Process

11. 🌡️ Environmental and Reliability Testing (if applicable)

🌡️ Environmental and Reliability Testing (if applicable)

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11.1. Confirmal Coating Process for PCBA

11.2. Environmental and Reliability Testing

12. 📦 Box Build / System Integration

📦 Box Build / System Integration

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12.1. Box Build / System Integration Process

13.🔗 Traceability in Electronics Manufacturing

🔗 Traceability in Electronics Manufacturing

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13.1. Traceability in Electronics Manufacturing Process

14.Industry 4.0 in Electronics manufacturing

Industry 4.0 in Electronics manufacturing

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14.1. Industry 4.0 in Electronics Manufacturing

15. 🏷️ Packaging and Labeling

🏷️ Packaging and Labeling

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15.1 🏷️ Packaging and Labeling

16.✅ Key Principles of ESD Compliance

✅ Key Principles of ESD Compliance

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16.1. ESD Compliance in Electronics Manufacturing

17. 📦 Finished Goods (FG) Handling and Delivery

📦 Finished Goods (FG) Handling and Delivery

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17.1 .FG handling and Delivery

Professional in Electronics Manufacturing -SMT Process

About Lesson

Environmental Control

Purpose: Maintain optimal conditions for sensitive components to avoid degradation.

Key Parameters:

Temperature: 20–25°C (standard range)
Humidity: 40–60% RH for general components
Dry Cabinets: For MSDs – <5% RH
Cold Storage: For solder paste and certain chemicals – typically 2–8°C

Monitoring:

Install temperature/humidity sensors with alarms.
Maintain daily logs and backup power for cooling units.

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